Air pressure regulator
Air pressure regulators are found on oxygen tanks, air compressors, and helium tanks. They can control pressure on small residential compressors or major systems employed by large industries. These regulators control the amount of pressure released to keep it from being too weak so other functions can’t happen, or too strong so that piping and other things are damaged. It looks like a small part but it plays a big role so that various tanks and compressors work properly.
Air pressure regulators can actually help increase productivity and efficiency. Because they accurately and steadily maintain the air pressure, they prevent problems due to either lack of air pressure or too much air pressure going through the system. This is especially true of companies and industries that rely on compressors to run equipment. However, it is just as applicable to individuals or smaller companies using compressors for residential or professional reasons. Properly adjusting the air pressure of compressors especially can make a difference in how well your equipment runs on a day to day basis, and for how long it lasts.
Larger industries especially can increase their productivity with the help of air pressure regulators. Combining these regulators with the right kind of filter (for example, one with a non-bypass seal) and air dryer to eliminate contaminates and water vapor from the system (preventing harmful condensation) can drastically increase the effectiveness of your system. It can even help to reduce the amount of energy needed to produce the end result. Companies can take things a step farther and employ plastic regulators, which won’t corrode, making them not only cost-effective now and in the future but eco-friendly as well. So again, a regulator seems like a small part but it can play a major role in your company’s efficiency level.
Obviously the point of a pressure regulator is to be able to adjust the pressure. Increasing or reducing the amount of air pressure on your air compressor isn’t difficult. You’ll need to know how much air pressure is required for the equipment you want to run, whether heavy machinery or home air tools. Most air pressure regulators can be adjusted by connecting the equipment to the compressor and then turning the knob clockwise to increase the pressure or counterclockwise to turn the pressure down. Keep in mind that adjusting the level too drastically can cause huge swings in air pressure that might damage your equipment. So change the pressure in small increments (some recommend turning it a ¼ inch at a time) and according to the levels suggested by the manufacturer.
If you use air compressors or other equipment that use air pressure regulators, it’s beneficial to learn how that small device can make a big difference for you or your company. Making small adjustments in air pressure may help your equipment to run at its best. And combining a regulator with the right type of filters and air dryers can work together to improve the efficiency, productivity, and even profitability of your company. Even if you’re just an individual using air tools at home, understanding your pressure regulator can improve even simple tasks.
Compressed Air Dryer
Compressed air dryers clean compressed air by removing things like oil, water vapor, and dust so that machinery operates more smoothly and efficiently. Many industries rely on compressed air to power equipment but this does lead to some problems. As compressed air cools, it leaves behind condensation, which leads to an assortment of issues, including freezing, corroding, and harming end products. Air dryers are added to eliminate these problems. Companies like Hankinson that specialize in various types of air dryers, help industries around the world to save energy and up the efficiency of their operations. It’s a specialized science but one that many industries benefit from.
There is more than one type of air dryer and these different dryers are used by various industries. There is more than one method of removing water vapor from the air, preventing condensation, and ultimately damage, to sensitive equipment. Condensation can lead to corrosion and freezing and the buildup of contaminates that can all harm the end product. The medical and pharmaceutical industries are among those who benefit from compressed air dryers. Whatever method is used, each type of dryer basically controls the dew point of the air. This keeps condensation at bay and all equipment running smoothly. Three types of air dryers that each employs a different method for controlling dew point temperature include desiccant dryers, membrane dryers, and refrigerated dryers.
Regenerative desiccant air dryers (also called regens or twin tower dryers) are used by the pharmaceutical, glass, paper, and food packaging industries as well as hospital laboratories. Desiccant compressed air dryers are made up of two cylinders filled with either silica gel or another desiccant material. Essentially, as the air passes through these cylinders, it’s cleaned and cooled to -40 degrees Celsius. Keeping the dew point at this temperature prevents condensation down the line.
Membrane air dryers. These compressed air dryers eliminate water vapor by basically acting as a type of dehumidifier. Membrane dryers are used in medical equipment, on pneumatic brakes for vehicles and trains, pneumatic components, and air guns, to name a few things.
Refrigerated air dryers. Heat exchangers prevent condensation in refrigerated air dryers. One heat exchanger is used for air to air and a second heat exchanger for air to refrigeration. They work together so that colder outgoing air cools off the hotter incoming air and vice versa. This keeps the dew point at about 35 degrees Fahrenheit. This method of air drying can actually save energy, even when the air dryer is idle, and increase efficiency overall.
For any commercial enterprises that use compressed air for various end products, including the medical and pharmaceutical industries, compressed air dryers can help keep their equipment running smoothly and more efficiently. By removing water vapor, oil, and other contaminates, these air dryers help contribute to efficient, energy-saving operations around the world. Whether a regenerative desiccant air dryer, a membrane air dryer, or a refrigerated air dryer, the science behind all three give a lot of companies clean and pure compressed air and a good end result.